As we know, automation has changed the production process, bringing tremendous benefits. However, labor is still the soul of the production. There should be qualified workers to operate machinery properly, run software/systems, and consider quality issues. Production operating system (MES) is a technological solution to help producers solve this problem. The MES system will optimize operation and execute a repeated process, to help solve labor challenges.
>>> Read more: Should businesses choose MES or ERP?
The shortage of skilled workers in the workforce will have much impact on the profit of the manufacturer. The increasing competition for skilled workers means it will take more time to fill empty positions, which can reduce productivity.
What is the impact of labor challenges on manufacturers?
To meet this challenge, companies may need to improve the recruitment method and rationalize the factory processes. The tight job market also motivates businesses to retain employees to fill the gap in skills. Therefore, they may need to invest in improving bonuses, welfare, training, and technology.
Accelerate the training process for new employees
Onboarding, also known as entry training for new employees, becomes a priority, especially helping the organization to quickly solve urgent or temporary needs. The organization needs to quickly train this new source of human resources, helping them understand the work and the organization, thereby “entering” faster.
5 benefits of MES help solve the labor shortage
Accelerate the training process for new employees
Onboarding, also known as entry training for new employees, becomes a priority, especially helping the organization to quickly solve urgent or temporary needs. The organization needs to quickly train this new source of human resources, helping them understand the work and the organization, thereby “entering” faster.
The MES solution allows for speeding up the training of new employees. With an intuitive interface, MES will grant the right to help employees access the necessary information for new employees such as:
- Steps in the production process
- Work guide and detailed drawings
- Essential procedures
Not only that, the MES system is also capable of managing skills, as well as granting the right to use and manage employees who meet the criteria for operating machinery and equipment. Certification may be based on training or effective evaluation.
For example, employees are not allowed to operate a device by themselves until they can prove 60% OEE (overall equipment efficiency) or more. This information will then be collected, evaluated, and reported to the manager, providing an intuitive view of the organization’s use of resources.
The ability to collect real-time data is one of the outstanding features of MES. Thanks to the solution of all the data collected can provide more accurate information, in real-time for the business. From there, managers can apply to make decisions quickly, accurately, and promptly.
Show data in real-time
The ability to collect real-time data is one of the outstanding features of MES. Thanks to the solution of all the data collected can provide more accurate information, in real-time for the business. From there, managers can apply to make decisions quickly, accurately, and promptly.
- Managing the accuracy of inventory ⇒ saving labor inspection
- The ability to remotely display in real time the status of production of the factory remotely ⇒ saving labor management of each line
- Monitor the performance of each machine equipment => improve the production efficiency of the factory and help businesses be more active.
- Granting rights to employees is responsible for accessing the necessary production information.
Transparency in evaluation
Everyone likes to be recognized for a good job. And, no matter what industry you work in, colleagues see and remember that compliment.
Based on the number of performances shared by MES, managers can use data to evaluate workers fairly. Managers can award awards to workers who make high productivity, the most effective operators, and the most improved people.
Regarding improvements, the MES solution shows weaknesses in each stage, so you can repair and train operators who are facing difficulties quickly.
Proactively realize the demand
MES allows you to set an accurate plan, always on schedule and monitor the progress. Therefore, you are always aware of your labor needs. You know your goals for production. You know your appropriate production – Takt Time (production time) to meet customer requirements. You know the necessary changes.
No longer worrying about recruiting too much or lacking staff, and no longer having to guess young. When you know what your real problem is, you can adjust faster and more confident.
Monitor the automatic process
With the manufacturer that can integrate MES into production platform systems such as IoT, the monitoring of production processes in the factory has become the most effective ever. The data of finished products, workers, or machines are collected by the MES system, store data and make reports in real-time. This helps businesses detect errors quickly from there to have timely solutions to minimize goods defects, and ensure better product quality.
Managers and operators can now better analyze the factory’s production performance thanks to the visualized information. From there, decisions are made based on data to improve quality and quantity. Moreover, the ability to issue immediate warnings allows operators to promptly handle and fix incidents, helping reduce production time and cost.
Statistics “Increase productivity” of MES
- Cut down unnecessary processes by 31%
- Reduce the average data collection, import, and storage time by 75% when most of them have been automated
- Reducing manual jobs, paperwork, and complex processes by 56% thanks to the digitization of the processes
- Increase the efficiency of machinery by 20% due to optimal maintenance and maintenance planning
>>>Suggestions: Top 5 MES System Production Management Software
Select Retex for the MES production operating system
In the current situation of labor shortage, MES is one of the most effective solutions to this problem, with the benefits that this system brings. The trend of building a smart factory model, in which the application of many digital conversion solutions not only improves production efficiency, and reduces costs but also attracts and retains more talent. Therefore, when choosing the right solution for your factory, it is important to consider how the MES system can meet the specific operating needs of the business and reduce the need for use. human labor.
So why not be a pioneer in applying MES and bring a competitive advantage to your business? Please contact us here, you will receive the results of the realization of the goal of comprehensive change and optimal in managing your factory.
>>>Read more: Why does the factory need an MES system even if there is an ERP?